著者
Afendi Mohd Abdul Majid M.S. Daud Ruslizam Abdul Rahman A. Teramoto Tokuo
出版者
Elsevier Ltd.
雑誌
International journal of adhesion and adhesives (ISSN:01437496)
巻号頁・発行日
vol.45, pp.21-31, 2013-09
被引用文献数
22 2

This paper deals with strength and failure prediction as well as reliability issues of adhesive joints of brittle epoxy bonding of two dissimilar adherends. Effects of bond thickness and scarf angle upon the strength of such joints are also addressed. Three kinds of adhesive joints, i.e., butt, scarf and shear joints, are considered. It is found that the strength prediction of various adhesive joints under consideration can be done by establishing interface corner toughness, Hc, parameter. For adhesive joints with an interfacial crack, fracture toughness, Jc, or interfacial toughness, Kc, can be used as a fracture criterion depending on the fracture type observed. The predicted strengths based on these fracture criteria (i.e., Hc, Jc and Kc) are in good agreement with experimental data obtained. Weibull modulus is a suitable parameter to define the strength reliability of adhesive joints. From experimental data, scarf joint of 45° is identified to be preferable since it satisfies both outstanding load-bearing performance and tolerable reliability. In addition, the Weibull statistical method has made possible the strength reliability determination of non-cracked adhesive joints.
著者
Afendi Mohd Teramoto Tokuo Bakri Hairul Bin
出版者
Elsevier Ltd.
雑誌
International journal of adhesion and adhesives (ISSN:01437496)
巻号頁・発行日
vol.31, no.6, pp.402-411, 2011-09
被引用文献数
68 16

In this study, strength of epoxy adhesively bonded scarf joints of dissimilar adherends, namely SUS304 stainless steel and YH75 aluminum alloy is examined on several scarf angles and various bond thicknesses under uniaxial tensile loading. Scarf angle, θ=45°, 60° and 75° are employed. The bond thickness, t between the dissimilar adherends is controlled to be ranged between 0.1 and 1.2 mm. Finite element (FE) analysis is also executed to investigate the stress distributions in the adhesive layer of scarf joints by ANSYS 11 code. As a result, the apparent Young's modulus of adhesive layer in scarf joints is found to be 1.5–5 times higher than those of bulk epoxy adhesive, which has been obtained from tensile tests. For scarf joint strength prediction, the existing failure criteria (i.e. maximum principal stress and Mises equivalent stress) cannot satisfactorily estimate the present experimental results. Though the measured stress multiaxiality of scarf joints proportionally increases as the scarf angle increases, the experimental results do not agree with the theoretical values. From analytical solutions, stress singularity exists most pronouncedly at the steel/adhesive interface corner of joint having 45–75° scarf angle. The failure surface observations confirm that the failure has always initiated at this apex. This is also in agreement with stress-y distribution obtained within FE analysis. Finally, the strength of scarf joints bonded with brittle adhesive can be best predicted by interface corner toughness, Hc parameter.